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What is a Coil Pack?

An ignition coil (also called a spark coil) is an induction coil in an automobile's ignition system which transforms the battery's 12 volts (6 volts in some older vehicles) to the thousands of volts (20 to 30 thousand volts) needed to spark the spark plugs. The wire which goes from the ignition coil to the distributor and the wires which go from the distributor to each of the spark plugs are called high tension leads.

This specific form of the autotransformer, together with the contact breaker and a capacitor (still referred to in automobile parlance by its old name of "condensor"), converts low voltage from a battery into the high voltage required by spark plugs in an internal combustion engine.

Operation Principles

The principle of operation is simple. When the contact breaker closes, it allows a current from the battery to build up in the primary winding of the ignition coil. (The current does not flow instantly because of the inductance of the coil.) Once the current has built up to its full level, the contact breaker opens. Since it has a capacitor connected across it, the primary winding and the capacitor form a tuned circuit, and as the stored energy oscillates between the inductor formed by the coil and the capacitor, the changing magnetic field in the core of the coil induces a much larger voltage in the secondary of the coil. More modern electronic ignition systems operate on exactly the same principle, but some rely on charging the capacitor to around 400 volts a second rather than charging the inductance of the coil.

Use in cars

In older vehicles a single (large) coil would usually serve all the spark plugs via the ignition distributor.

Modern ignition systems

In modern systems, the distributor is omitted and ignition is instead electronically controlled. Much smaller coils are used with one coil for each spark plug or one coil serving two spark plugs (for example two coils in a four-cylinder engine, or three coils in a six-cylinder engine). A large ignition coil puts out about 20 kv, and a small one such as from a lawn mower puts out about 15 kv. These coils may be remotely mounted or they may be placed on top of the spark plug (coil-on-plug or Direct Ignition). Where one coil serves two spark plugs (in two cylinders), it is through the "wasted spark" system. In this arrangement the coil generates two sparks per cycle to both cylinders. The fuel in the cylinder that is nearing the end of its compression stroke is ignited, whereas the spark in its companion that is nearing the end of its exhaust stroke has no effect. The wasted spark system is more reliable than a single coil system with a distributor and cheaper than coil-on-plug.

Where the coils are automatically mounted they may all be contained in a single molded block with multiple high-tension terminals. This is commonly called a coil-pack.